PrintoLUX® system comparison

Process comparison

Anodic printing in the form of digital printing

The complexity of the process considerably restricts the flexibility of an individual printing process. Experience shows that colour tones defined in accordance with RAL/Pantone cannot be achieved.

The limitations of this process are not least determined by the fact that only one single material (aluminium) can be used. Other disadvantages are the relatively low UV resistance, expensive basic materials, inks containing solvents (hazardous substances), greater risk of drying and, with screen printing, high acquisition costs. 

PrintoLUX®

By comparison, the PrintoLUX® process is more suitable for the many different material requirements and the mechanical processing used in industrial marking. Thanks to the special PrintoLUX® feature that printing is not carried out before the end of all related steps with water-soluble ink, prefabricated parts can be reused in the event of printing errors simply by washing these parts. In addition, a PrintoLUX® workstation is less expensive to buy and easier to integrate into the production process. 

Comparison Anodic printing digital PrintoLUX® process

Material

   

Type of material

   
Acrylic   yes, verso
Aluminium, anodized coloured, AL    
Aluminium, white matt, AS    
Aluminium, anodized natural, AL    
Aluminium dibond, DB    
Glass, matt or pretreated   yes, verso
Adhesive foil, polyester (white, silver, transparent) PK    
PrintoLUX® aluminium, AE    
PrintoLUX® stainless steel, VE    
PrintoLUX® brass, ME    
Laminated board (formica-like), RP    
Plastic plates, polyester, PY    
Keyboard foils, PD    

Resistance (material- dependent)

   

UV

   
at least 1 year    
at least 3 years scarcely  
at least 8 years not resistant  

Chemical

   
Alcohol/ethanol    
Oils    
Cold cleaner    
Acetone    
Acid    
Toluene    

Physical

   
Fingernail test    
Tape test    
Flying sparks test    
High pressure cleaning/Dry ice cleaning    

Design

   

Colours

   
Monochrome    
Polychrome (RAL and Pantone) not available  
Infinitely variable colour transitions good very good
Photo quality good very good

Printing mode

   
Reproduction text files    
Reproduction graphic files    
Reproduction photo files    
Reproduction barcode files    
Changes between texts, charts, barcodes    

Resolution

   
Resolution (300 to 5.760 dpi) photorealistic (5.760 dpi) photorealistic (5.760 dpi)

Specialist knowledge

   

Software

   
Windows printer driver    
Macintosh printer driver    
No special software required    
Training requirements Intensive training Basic training

Production

   

Operation and serial printing

   
Single piece production    
In-line/Integration    
Direct printing    
Special preparation required Sealing bath Pretreatment

Workplace safety

   
General workplace environment Workshop (Odour) Office (noiseless)
Impairments (in-office use) Odour Slight odour
Notes on workplace safety Odour none

Cost

   

Investment for industrial workstation

   
Expenditure 16.000 € upwards ab 3.540 €